HP-cylinder-for-YONGDA.2176.3-1

Short Description:

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Details

Product Name: HP Cylinder for Yongda Waterjet / High-Pressure Intensifier Cylinder Body

Description:
This component is a high-pressure cylinder body, specifically designed for Yongda waterjet intensifier pumps. It serves as the primary pressure containment vessel within the intensifier assembly where water is compressed to ultra-high cutting pressures. The cylinder houses the reciprocating ceramic plunger and high-pressure seal assemblies, providing a precision-machined bore that ensures smooth plunger movement and leak-free operation. Constructed from high-strength stainless steel, it is rated for continuous operation at 60,000 PSI (approximately 4,137 bar) .

Applications:

  • Used as the core pressure chamber in Yongda waterjet intensifier pump assemblies

  • Positioned between the hydraulic cylinder and the sealing head assembly

  • Houses the reciprocating plunger and high-pressure dynamic seals

  • Suitable for ultra-high pressure waterjet systems operating at 60,000 PSI (approximately 4,137 bar)

  • Compatible with Yongda brand waterjet cutting systems

Features:

  • High-Strength Construction: Manufactured from corrosion-resistant stainless steel for durability under extreme pressure cycling

  • Precision-Machined Internal Bore: CNC-machined to exact tolerances for proper fit with plunger and seal assemblies

  • High Fatigue Resistance: Designed to withstand continuous pressure cycling from zero to maximum operating pressure without deformation

  • Threaded Connections: Features precision-machined threads for secure attachment to cylinder heads and check valve assemblies

  • Corrosion Resistance: Surface treated to withstand water exposure and water treatment additives

  • Critical Pressure Vessel: Engineered as a durable component with long service life under normal operating conditions

Maintenance:

  • Bore Inspection: Each time the high-pressure seal assembly is replaced, inspect the cylinder bore for scratches, pits, scoring, or residue buildup. Run a fingernail across surfaces to identify imperfections

  • Bore Polishing: If minor surface imperfections are present, polish the inside diameter with 600-grit wet/dry sandpaper using a circumferential wiping motion only. Do not polish along the cylinder length as this may damage the bore surface

  • Thread Inspection: Inspect cylinder threads for signs of wear, galling, or damage. If galling occurs, remove the cylinder, inspect mating surfaces, clean thoroughly, lubricate, and reinstall

  • Replacement Indicators: Replace the high-pressure cylinder if the internal bore shows deep scratches, pitting, or wear beyond manufacturer-specified limits; if cracks are detected; if threads are damaged; or if pressure performance degradation is observed

  • Lubrication: Apply anti-seize compound to threads and shoulder guides before installation to prevent galling and facilitate future removal

  • Full Depressurization: Always fully depressurize the waterjet system and follow lockout/tagout procedures before removing or servicing the cylinder

  • Handling Caution: The high-pressure cylinder is heavy. Support its weight during removal and installation to prevent damage to the plunger or injury to personnel

  • Use Proper Tools: During seal removal, use specified seal removal tools to avoid scratching the cylinder bore


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