Product Name: Intensifier Assembly Bench / Intensifier Assembly Fixture (Part No. 20458314)

Description:
The Intensifier Assembly Bench is a specialized heavy-duty fixture designed for the proper assembly and alignment of the intensifier pump stack in waterjet cutting systems. It is a precision-engineered metal bench or jig that ensures the two End Bells (hydraulic end caps) are perfectly squared and aligned with each other during the reassembly of the high-pressure cylinder and tie rods.

Misalignment of the End Bells is a common cause of equipment failure; if the End Bells are not perfectly parallel, it can lead to a cracked oil manifold, broken tie rods, and O-ring leaks. This assembly fixture holds the intensifier components in the correct geometric relationship, allowing the technician to tighten the tie rods to the proper torque specifications without inducing harmful side loads. It is a mandatory service tool for any major pump rebuild or overhaul.

Applications:

• Alignment and reassembly of intensifier pumps during major maintenance.

• Prevention of manifold cracking and seal failure caused by twisted End Bells.

• Used when replacing tie rods, high-pressure cylinders, or end bells.

Features:

• Critical Alignment Fixture: Used to square the End Bells during assembly to prevent oil manifold damage.

• Heavy-Duty Construction: Engineered to withstand the clamping forces required for proper assembly.

• Precision Jig: Ensures correct geometric tolerance of the pressurized components before torque is applied.

Maintenance:

• Storage: Keep the bench surface clean and free of debris to maintain alignment accuracy.

• Bolt Holes: Inspect for thread damage; damaged threads will prevent proper torque application.

• Usage: According to service manuals, if End Bells are assembled out of alignment, oil manifold leakage and breakage may occur. The intensifier assembly fixture must be used to ensure alignment.