Product Name: Hand Threading Tool Assembly (9/16") – Part No. 05108881

Description:
This component is a manual hand threading tool assembly specifically designed for cutting threads onto 9/16 inch (0.56) high-pressure stainless steel tubing ends in waterjet cutting systems . It is listed as Item 1 for the .56 (9/16 inch) size in the official parts diagram for High Pressure Threading Tools (Table 12-37) .

The hand threading tool functions as a precision mechanical device that cuts the required UNF-LH (Unified Fine - Left Hand) threads onto tubing ends that have already been coned. Threading must be performed after the tubing has been properly coned with a coning tool . The tool uses a replaceable threading die that cuts 9/16-12 UNF-LH threads.

The tool is designed for use with a tube vise that securely holds the tubing during operation . The assembly is a standard OEM maintenance tool used for fabricating custom-length high-pressure lines and replacing damaged tubing sections. This hand threading tool is rated for 60,000 psi (approximately 4,137 bar) high-pressure connections.

Applications:

• Cutting UNF-LH threads on 9/16 inch high-pressure tubing ends for waterjet systems

• Essential for fabricating custom-length high-pressure lines for system repairs and modifications

• Suitable for preparing tubing for systems operating at pressures up to 60,000 psi (4,137 bar)

• Used in field service, maintenance, and workshop environments for offline tubing preparation

• Compatible with standard waterjet systems from KMT, AccuStream, Flow, OMAX, BFT, WSI, and others

Features:

• Precision Guide Bushing: Bronze guide bushing centers the tubing and prevents marring of the tube surface during threading 

• Replaceable Threading Die: Uses a 9/16-12 UNF-LH threading die that can be replaced when worn

• Thread Dimensions: Cuts 9/16-12 UNF-LH (Unified Fine - Left Hand) threads with a maximum length (L) as specified in Table 2-7

• Engagement Allowance: For 9/16" HP tubing, the recommended engagement allowance is 0.86 inches (21.8 mm)

• Ergonomic Handle Design: Allows for steady pressure application with counter-clockwise rotation 

• Durable Construction: Made from hardened tool steel components designed to withstand repeated use

• Chip Clearance Capability: Designed to allow reverse direction turns to break off and remove chips during threading 

• Recommended Extension Length: For 9/16" tubing, the recommended extension length beyond the tube vise is 1.25-1.50 inches (31.8-38.1 mm) 

Maintenance:

Usage Guidelines:

• Sequence (Critical): Tubing must be coned with a coning tool prior to threading. Threading cannot be performed on unconed tubing ends 

• Proper Setup: Secure the coned tubing in a tube vise. Use a vise with soft jaws to avoid damaging the tubing. No more than the recommended extension length (1.25-1.50 inches) should extend beyond the face of the vise 

• Use Cutting Oil (Critical): Apply a liberal amount of medium-weight cutting oil with high sulfur content to the end of the tube and the threading die. Apply lubricant frequently and liberally throughout the operation 

• Proper Cutting Technique: Grip the handles firmly, apply steady pressure, and turn the tool counter-clockwise. Approximately every half turn, reverse direction to break off and remove chips 

• Continue to Proper Length: Continue threading until the proper thread length is reached as specified in the equipment service manual (Table 2-7, Column L) 

• Complete Operation: When the proper thread length is reached, remove the tool from the end of the tubing 

Inspection & Care:

• Clean After Use: Clean machining chips from the die and body of the tool before threading the next tube 

• Inspect Die for Wear: Regularly inspect the threading die for dullness or damage. If the die requires excessive force, produces rough threads, or fails to cut clean threads, replace it immediately

• Die Replacement: When the die becomes worn, replace it with a new OEM threading die. Ensure proper orientation of the die during installation

• Inspect Guide Bushing: Check the bronze guide bushing for wear. A worn bushing will not properly center the tubing

• Check Extension Length: Ensure proper tubing extension length (1.25-1.50 inches) before starting

• Storage: Store the complete tool set in a clean, dry, protective case to prevent damage to precision components

• Full Depressurization (Critical): This tool is for preparing new or replacement tubing offline. Never use it on a pressurized system. Always follow lockout/tagout procedures and ensure the waterjet system is fully depressurized before any maintenance

• Anti-Seize Application: When assembling connections, apply high-pressure anti-seize lubricant to threads and contact surfaces to prevent galling

Cross-Reference Information:

• OEM Part Number: 05108881

• Table Reference: Table 12-37, High Pressure Threading Tools (Item 1) 

• Pressure Rating: 60,000 psi (60K) high-pressure connections

• Size: .56 (9/16 inch)

• Associated Components: Tube Vise, Retainer (05108766)

• Thread Specification: 9/16-12 UNF-LH

• Engagement Allowance: 0.86 inches (21.8 mm) for 9/16" HP tubing

• Recommended Extension Length: 1.25-1.50 inches (31.8-38.1 mm) 

• Recommended Cutting Oil: Medium-weight cutting oil with high sulfur content